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Another glow plug issue

19K views 37 replies 4 participants last post by  Dazz  
#1 ·
evening all

Hoping for some help.

Recently bought another vivaro 2007 2.0 cdti as a repair project

When bought the glow plug light was constantly on so began with the obvious and replaced all the glow plugs.

However, light is still on even though have rest codes.

Code reader is showing “P0697 sensor supply voltage no.3”

From doing some research it appears this is a fault with one of the plug circuits??

Is there a way of checking the wiring to the plug is working?

Also.. is no.3 3rd from the left?

I have attached a pic of the code (turbo sensor fault now sorted)

Cheers.
 

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#2 ·
evening all

Code reader is showing “P0697 sensor supply voltage no.3”

I have attached a pic of the code (turbo sensor fault now sorted)

Cheers.
I might expect P0045 and P0697 to occur at the same time. If you try clearing the code what happens?

How did you sort the turbo sensor fault?

The code P0697 is a sensor fail rather than anything to do with a glowplug. I would have thought all the glowplugs would be powered through a single relay, without detection that one might have failed. BICBW.
 
#3 ·
Thanks for reply.

I’ve never had a Po045 fault code appear.

When I clear codes, it’s just reappears immediately.

I sorted the turbo sensor fault
By fitting a new turbo boost sensor and repairing a wire to it which appeared dodgy.

When I unplugged the gp relay, it through up loads of codes and when replaced it and cleared codes just through up same P0697 again.
 
#7 ·
Oh yea sorry.. the P0045 was there, my bad.

The wire wouldn’t have been able to touch anything else, it was a little break right at the connector.

The only code I have now is the 697.

I have just re googled it and you are right relates to an open circuit.

I have no idea where I read that it relates to a certain glow plug but i definately did.

Any ideas where to go from here?

Don’t know if I said, glow plug and service light both on constantly.
 
#9 ·
Oh yea sorry.. the P0045 was there, my bad.

Any ideas where to go from here?

Don’t know if I said, glow plug and service light both on constantly.
Using OBD reader I would check the values from as many sensors you have access to.

I suspect if you drive it, assuming it is driveable, the offending sensor fail should materialise. Some take an extended time to fail.
 
#10 ·
Update...

Measures the resistance of glow plug com ground to gp tip and all four showing 0,6ohm so all good there as they are new.

I then measures ground to gp wiring cap which showed 10,8V each which rose to 11,0dd when ignition turned on!?

Could it be gp relay?
What are you measuring? Do you have 10.8V from glowplug to ground with the ignition off? This could not be the case, well, after an hour or so the battery would be flat!
 
#14 ·
My field is embedded systems, software and hardware. I have a degree in electrical engineering.

In the fault condition you describe, I would expect a fully charged battery to be flat in less than one hour. More's the point I would expect to read 0V across your battery and wondering why it reads 10.8/11V

Lets confirm for the final time, with the ignition switch off, and key out, and left for a number of hours; you still have a battery voltage of 11V and measure 10.8V across the glow plugs.

I feel there is something missing.

BTW, your alternator would not cope with the current draw from all the glow plugs.